this post was submitted on 07 Dec 2023
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Do It Yourself

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I am using an old HP Pavillion 15 to make a tablet. I have all of the internal components, and am making a shell. Does anyone know what the easiest way to make a case for those parts would be?

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[–] Thevenin@beehaw.org 3 points 11 months ago

The absolute easiest way would be to 3D print the whole thing, leaving slots for steel rods to reinforce the frame.

The cooler way would be to just 3D print the rim and make the back and front plates out of laser-cut aluminum. There are laser-cutting services if you don't have one of your own.

If you don't have access to a 3D printer, you might consider brass. Unlike aluminum, brass can be folded or hammered into shape, so the front and sides of the tablet could be made from one folded and soldered/brazed sheet, with ports and vents cut with hand tools. I wouldn't call this easier though -- you'll need some practice to keep it from looking sloppy.

I'd recommend taking some inspiration from cyberdeck builds and other custom electronics enclosures. https://youtu.be/qzEd50uzdF0?si=6Bk1-QPlVcoNRcVO https://youtu.be/DrqdHVeBkp4?si=1sqfqUsp66He2bS5